Most warehouse and manufacturing damage isn’t accidental. It’s predictable.

Every day, vehicle movement causes repeat impacts to racking, columns, floors, and equipment — leading to hidden downtime, repairs, and unplanned stoppages.

Where Damage Causes the Most Downtime

The same impact zones appear in almost every facility

Production Stoppages
Production Stoppages

Impacts near machinery can force shutdowns for repairs. Even short stops slow output and delay schedules.

Infrastructure Failures
Infrastructure Failures

Damage to columns or utilities can shut down entire areas. Operations are disrupted until repairs are complete.

Repeat Impact Zones
Repeat Impact Zones

High-traffic areas get hit again and again. Damage builds up and repair cycles never really stop.

Racking Impact
Racking Impact

Repeated forklift contact weakens uprights and beams, leading to structural risk and recurring repairs.

Column Strikes
Column Strikes

Support columns absorb constant impacts at aisle transitions and blind corners, increasing long-term building risk.

Floor & concrete damage
Floor & concrete damage

Chipping, cracking, and spalling caused by vehicle contact leads to uneven surfaces and secondary safety hazards.

Blind Corners
Blind Corners

Restricted visibility creates predictable collision points between vehicles, pedestrians, and assets.

This Is Why It Keeps Happening

This Is Why It Keeps Happening

..and why traditional protection fails in live environments

  • Vehicle traffic patterns are fixed — impacts repeat in the same locations

  • Steel barriers transfer force instead of absorbing it

  • Repairs happen after damage, not before

  • Most sites react to incidents instead of engineering them out

If any of this sounds familiar, your site already has predictable damage risk

  • Forklifts share space with pedestrians

  • Aisles narrow near machinery or racking

  • Temporary repairs are common

  • Columns or racks show visible impact marks

  • Incidents are handled locally, not systematically

If any of this sounds familiar, your site already has predictable damage risk

GOOD NEWS! Damage can be engineered out — before it stops operations

Most facilities already know where impacts happen. The challenge is moving from reactive repairs to engineered prevention. 

This is WHY A-SAFE invented the first polymer barrier 40 years ago. 

Trusted by the World’s Leading Companies

Absorb the impact. Return to shape. Keep operations moving.

In live facilities, impacts are unavoidable. What matters is how protection responds when they occur.

Advanced polymer protection is engineered to:

  • Flex on impact to absorb energy

  • Return to shape after contact

  • Protect assets without transferring damage

  • Remain in service after repeated strikes

The result is fewer repairs, less downtime, and sustained operational uptime.

Keeping Your Assets Safe From Damage

Impact zones

The impact zone of a guardrail is the part that connects with the vehicle during an impact. If a guardrail is too low, vehicles with a greater ground clearance may drive over it.

Impact resistance

Impact resistance

Impact ratings allow you to assess the impact resistance of the guardrails you choose and ensure the level of protection is adequate for your facility. 

Bollards Machinery Equipment Protection

Accessibility

Certain assets – such as fire safety equipment – must be easily accessible. Safety bollards offer robust protection from vehicles, while also providing unhindered access. 

Why Consider Polymer Protection?

No floor damage
No floor damage

Flexible industrial polymer and patented engineering absorbs and disperses impact forces to protect fixings and prevent floor damage.

Save on repairs
Save on repairs

Engineered with built-in memory to flex and fully recover from impacts, unique polymer design protects against costly barrier and vehicle damage.

Save on maintenance
Save on maintenance

Self-colored, non-corrosive and UV protected, advanced polymer barriers stay visible, do not rust and never need painting, saving you time and money.

Discover how A-SAFE can help protect your assets

Contact our safety experts today for your free, no-obligation consultation

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